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At Riddhi Pharma Machinery Ltd, we specialize in the design and manufacture of cutting-edge pharmaceutical machinery. Our portfolio features Capsule Filling Machines, Fluid Bed Dryers, Rapid Mixers Granulators, Tablet Presses, and Liquid Filling Machines, all engineered to support the evolving needs of the pharmaceutical industry.
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In the pharmaceutical industry, many different types of machinery are used for precise manufacturing. All these machines have different work to execute according to their configuration. A capsule-filling machine is one of those, it plays a vital role in enhancing the production, packing as well as distribution of the capsules. It makes the capsule filling process easy and quick fulfilling the needs of the health sector. A capsule-filling machine fills up the hard and soft shells with medical substances like granules, powder, pellets, micro-tablets, and other medical ingredients. This machinery enables the quick production of tablets and most of them are fully- automated and can function with the least human intervention. However, there are many kinds of capsule-filling machines for both large-scale and small-scale industries. In this blog, we list the major ones for you which will help you make the right decisions while picking one.
The manual capsule-filling machine as the name suggests is a hand-operated application that is used to fill the powders, granules, and other ingredients into the empty capsules. This equipment is best for the small- scale industries. They are affordable, easy to use, and also portable. However, when it comes to large-scale production, it is best to invest in a semi-automatic or a fully- automated capsule-filling machine.
During the process capsule bodies are placed into two different departments of the loading tray. The capsule bodies are placed on the filling surface and the desired amount of powder or liquid is carefully added to each one. The caps are then aligned over the filled capsule bodies. After which a lever or similar mechanism is utilized to press the capsules, securely sealing them together.
It is an upgraded version of the manual one. It has some advanced features which make it more precise and quick as compared to the former one. However, it needs human intervention to some extent. The semi-automated capsule-making machines are strictly designed keeping in mind the pharmaceutical industry. It is easy to clean and low- maintenance. The robust structure and the well-built design of the machinery make it a smart investment that will serve you in the long- run.
The operator has to manually place the empty capsules in the semi-automatic capsule-filling machine where they are separated into individual capsule bodies and caps. The advanced mechanism within the machinery sorts capsules, separating the caps from the body. The powder that is to be filled in the capsule and an auger mechanism consists of the powder into each capsule body as it moves along the filling station. Once done, the capsules are moved along the capping station where the caps are automatically placed on the top and sealed.
If you are looking for quick and precise operations, then an automated one is the best choice. These machines can fill any kind and size of granules, or powder in no time without human intervention. The machine starts it’s operation by automatically inserting the empty capsules into the hopper, and then separating the capsule body from the caps using a vacuum system. Then the dosing mechanism fills the capsules with powder or granules. After which the caps are adjusted and sealed. This process occurs through a series of turning turnable, thus ensuring large consistent, and accurate filling of large quantities of capsules at once.
The capsule-filling machine is manufactured to be designed to precisely and quickly fill the capsules. There are many kinds of capsule-filling machines out there however you need to pick the right one to enjoy the best operations. Reliable manufacturers like ‘Riddhi Pharma Machinery Ltd.’ are the leading pharmaceutical machinery makers. The professional experts here listen to the needs of their customers. So, if you are not sure which machine to choose for your healthcare business, allow the experts to guide you and help you professionally to let the business boom.