Machine embroidery has permeated our surroundings in numerous ways. Whether it's adorning cultural outfits, school uniforms for kids, company-branded t-shirts, or athlete's jerseys, embroidery has played a significant role in fashion and craftsmanship for decades. Beyond aesthetics, it serves as a means to express special meanings or promote brands by adding logos and symbols to various clothing items.
Today, the textile industry still needs the art of embroidery. Because machine embroidery not only saves time but also gives bulk production with precise, creative, and complex designs that cannot be imagined with manual hand embroidery. Now you can print or embroider any kind of design with just a click, but it needs to be handled by a skilled person or professional to get the desired result.
History of Embroidery
Embroidery's roots can be traced back to ancient China and the Near East. As long as fabric production has existed, so has embroidery, with evidence of early hand-stitched and decorative fossils dating back to 30,000 B.C. Machine embroidery also finds its origins during the 5th and 3rd centuries B.C.
As Europe witnessed the rise of the Christian church and growing royal power, embroidery spread throughout the continent. Around 1900, embroidery experienced a surge in popularity thanks to mail-order catalogues and patterns on paper. In the modern era, embroidery has evolved to encompass various techniques, including embroidery on non-woven fabric and creating outstanding patches. It has become a staple in sports uniforms, with embroidery patches adorning athletes' jerseys worldwide.
Embroidery in the Textile Industry
Recently, textiles have undergone various forms of decoration, from sewn designs with thread on painted images to dyed or painted designs. Embroidery, particularly, involves decorating the fabric surface using needles, vibrant silk, and cotton threads.
Today, embroidery has become a customizable art tailored to the preferences of individual buyers. While some embroidery is still done by hand, bulk production and intricate patterns are efficiently achieved using embroidery machines.
Embroidery in the Textile Industry Process
Let's delve into the embroidery process used in the textile industry, where digitizing for embroidery plays a crucial role in modern services offered, especially in the USA:
Artwork from buyer
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Input to (Software)
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Design analysis
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Send to buyer
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Recommendation & correction from the buyer
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Sample prepare
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Send to buyer
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If approved, then for bulk production.
Artwork from Buyer
The process begins with the buyer submitting their artwork, which the digitizing company reviews for any necessary adjustments.
Input to Software
The artwork is fed into specialized software for further analysis and preparation.
Design Analysis
The digitizer analyzes the design during this stage and ensures it meets the buyer's requirements.
Send to Buyer
Once the design is ready, it is returned to the buyer for approval and feedback.
Recommendation & Correction from Buyer
Based on the buyer's feedback, any necessary recommendations and corrections are implemented.
Sample Prepare
A sample embroidery is prepared and sent to the buyer for final approval.
If Approved, Then for Bulk Production
Once the buyer approves the sample, it proceeds to bulk production.
- The embroidery supervisor coordinates with the production team to obtain the correct tape or disk for embroidery.
- Based on the machine's capacity, the embroidery machine is set up to accommodate bulk orders, typically running 20-48 embroideries at once.
- The supervisor ensures the machine speed is adjusted according to the fabric types used to achieve optimal results.
- After the embroidery process, all the pieces undergo thorough inspection using a needle detector machine before moving on to the cutting section.
- The cutting inspector meticulously checks each piece before further processing.
- The Q.A manager and cutting in charge conduct quality checks on each bundle, ensuring only acceptable quantities proceed to the sewing line.
- Before entering the sewing line, the quality in charge examines each bundle, and they are then passed through a metal detector machine to ensure 100% compliance with quality standards.
Conclusion
In machine embroidery, digitizing for embroidery services has become indispensable. From its ancient origins to modern industrial processes, embroidery continues to revolutionize the textile industry. The skill full fusion of art and technology has preserved the cultural significance of embroidery and propelled it into new realms of creative expression. With the seamless integration of embroidery digitizing services in USA, the future of machine embroidery is bound to witness even more innovative and breathtaking possibilities.
Campbell Steven 
